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RF & Wireless Systems · Hardware

Wireless Digital I/O Link — 8 Channels

8 relays, 8 inputs — replace the cable with RF.

ELD100 wireless digital I/O link: DIN-rail housing with top terminals, 433 MHz antenna and front status LEDs

Overview

The problem. Carrying a few dry contacts between a pump and a tank, a machine and its control panel, a barrier and a guard booth, or a valve and a control room normally means pulling cable: trenching, conduit, road or stream crossings, third-party land, and the risk of lightning and breaks. In most applications the information is just 1–8 bits (full/empty, run/stop, open/closed, fault), yet cable costs and permits inflate the project. GSM/IoT solutions add subscriptions, cloud dependency and latency, which is overkill for a simple level control.

The solution. The Wireless Digital I/O Link carries digital signals over RF between two (or more) endpoints. A contact change at the input end immediately switches the relay at the far end; periodic status refreshes keep the link continuously verified. If communication is lost, the relays drop to a defined safe state (for example, the pump stops). To a PLC, the link looks like an I/O card shared by both panels: input terminals on one side, relay contacts on the other.

Generations. The ELD100 generation in the field delivers kilometer-class range with LoRa. The new series is planned to offer the same function on DIN rail with the EM-G0L-433 module and the EC-DIO8 carrier board, in 433 MHz and optional 868 MHz versions.

433 MHz wireless link between two ELD100 units mounted on DIN rails in two electrical panels
In use

Features

  • Defined safe state: open / close / hold selectable per relay on link loss; optional “link fault” relay.
  • Float / contact filter: an adjustable delay that prevents false triggering from fluctuating level floats; proven in the field on the ELD100 generation.
  • Periodic refresh + event transmission: low airtime, high reliability.
  • Production tooling: ID/channel programming and automated testing at production.
  • TargetRole selected by firmware: the same board works as a transmitter, receiver, bidirectional endpoint or repeater.
  • TargetService tool and fixture: field pairing and testing with the Module Programming/Test Fixture + SDK Package.
  • TargetSecurity and maintenance: AES encryption, network ID (NetID), OTA updates, RSSI reporting and LED indication.
  • TargetModbus RTU slave: link status and I/O states readable by a PLC.
  • TargetBattery transmitter and 868 MHz options: a battery-powered transmitter for contact monitoring only; an 868 MHz version.
  • TargetMixed systems and counter mode: runs on the same network as the analog sister board (Wireless Analog & Digital Data Link, EC-AIO); an input counter mode for pulse counting (Wireless Meter Reading Node).

Variants

Variants
Model codeRoleInputsOutputsSupplyStatusRequest a quote
ELD100 (MODM0-ELD100)Bidirectional / receiver8 digital inputs8 relays12–24 VDCIn the fieldRequest a quote: ELD100 (MODM0-ELD100)
DIO8-TXTargetTransmitter (input end)8 opto-isolated inputs— (status LED)9–36 VDCPlannedRequest a quote: DIO8-TX
DIO8-RXTargetReceiver (output end)—8 relays, 5 A9–36 VDCPlannedRequest a quote: DIO8-RX
DIO8-BITargetBidirectional8 opto-isolated inputs8 relays9–36 VDCPlannedRequest a quote: DIO8-BI
DIO8-TX-LPTargetBattery transmitter (contact monitoring)8 inputs (wake-up)—BatteryPlannedRequest a quote: DIO8-TX-LP
DIO8-REPTargetRepeater (same hardware, firmware profile)——9–36 VDCPlannedRequest a quote: DIO8-REP
DIO16 (EC-DIO16)TargetExtended variant16 digital inputs8 relays9–36 VDCPlannedRequest a quote: DIO16 (EC-DIO16)

Specifications

Values marked “Target” are design targets, next-generation values or chip-vendor data; they are updated as measurement and certification are completed.

Current system (ELD100)
GenerationELD100 (N2), in the field
Frequency433 MHz ISM band, LoRa (SX1268)
Inputs / outputs8 digital inputs, 8 relay outputs
Supply12–24 VDC
PairingID and channel programmed at production
Radio (new series)
Frequency band433.05–434.79 MHz, 8 channels; 868 MHz as an optionTarget
Output power+22 dBmTarget
Receiver sensitivity−129 dBm @ SF11/BW125 (chip datasheet)Target
ModulationLoRa SF7–SF12; packets < 20 bytesTarget
Antenna connectorOn-board female SMA, 50 ΩTarget
Range
Open field≥ 2000 m (SF9, 2 dBi omni antenna, 2 m height)Target
Industrial / indoor≥ 300 mTarget
Communication & security
Encryption and addressingAES-128-CCM; network ID (NetID) + 16-bit address; replay counterTarget
Field pairingWith a service toolTarget
Systems on the same site≥ 8 (channel × network ID)Target
Performance & fail-safe
Command latency< 100 ms @ SF7; < 500 ms @ SF10Target
Fail-safe on link lossAdjustable 5–300 s timeoutTarget
WatchdogIndependent hardware watchdog (IWDG)Target
Power
Supply9–36 VDC; reverse-polarity and TVS protectionTarget
ConsumptionStandby ~30 mA @ 12 V; all 8 relays energized +~560 mA @ 12 V (~70 mA per relay); transmit peak +120 mA @ 3.3 VTarget
Battery transmitter (TX-LP)2 × AA / Li-SOCl2; sleep < 10 µA; battery life depends on the number of transmissionsTarget
Inputs / outputs
Digital inputs8 × opto-isolated; 12–24 V or dry contact (with internal 12 V supply); 3 mA; 10 ms filter + adjustable float filterTarget
Relay outputs8 × relay NO/NC, 5 A / 250 VAC, varistor-protectedTarget
Service interfaceUART / SWD
Field communicationRS485 (with the EC-485 board); Modbus RTU slave for I/O read-out by a PLCTarget
IndicatorsPower, link, TX/RX, 8 × input and 8 × relay LEDsTarget
Mechanical & environmental
Housing35 mm DIN rail, 6 modules (~108 mm)Target
Ingress protectionIP20 (in-panel); IP65 enclosure option for outdoor useTarget
Operating / storage temperature−25…+70 °C / −40…+85 °CTarget
Humidity5–95 %, non-condensingTarget
Warranty & service
Warranty2 yearsTarget
Spare-parts support5 yearsTarget
Manufacturing and serviceAnkara

Applications

  • Well pump and tank level
  • Booster stations and chlorination
  • Machine start/stop and fault signals
  • Door and barrier control
  • Irrigation valve on/off
  • Alarm and warning collection
  • OEM wireless I/O expansion

Compliance & documentation

There is no product-level CE declaration of conformity or test report yet. Documentation is prepared in stages, starting at module level; as the first carrier board of the series, EC-DIO8 has priority.

  • CE – RED 2014/53/EU (EN 300 220-2, EN 301 489-1/-3)
    Starting at module level
    Target
  • EMC — EN 61000-6-2 / EN 61000-6-4
    Target
  • LVD — EN 61010-1 or EN 62368-1 (250 VAC relay outputs)
    Target
  • RoHS declaration
    Target
  • CE declaration of conformity, datasheet, terminal diagram and user manual
    Target

References

Some of the organizations using this product family.

  • İSKİ
  • Şeker Fabrikaları A.Ş.
  • Sançim Bilecik Çimento
  • Rize Pazar Belediyesi
  • Atom Enerji Kurumu (TAEK)
  • Gemi Kaya Holding

Frequently asked questions

Is a PLC required?

No. The link behaves like a cable between two panels; contacts are wired directly. If there is a PLC, the link connects to its inputs and outputs; read-out over Modbus RTU is planned.

What happens to the relays if communication is lost?

After the configured timeout, each relay goes to its defined safe state (for example, the pump stops); the link LED and the link-fault relay signal the condition.

How many links can run on the same site?

At least 8 independent links through channel × network-ID combinations; a star topology with up to 16 endpoints per hub is planned.

What is the range, and how can it be extended?

With LoRa, kilometer-class range in open field is the target; it can be extended with an outdoor antenna, more height, a directional antenna (Industrial RF Antenna Series) and a repeater endpoint.

Does it work with my existing well-tank system?

Protocol compatibility with the ELD100 generation is planned through a migration firmware. It does not talk directly to first-generation (N1) well-tank systems; it runs alongside them as a separate link.

Can the inputs run on batteries?

Yes, with the planned battery transmitter option (DIO8-TX-LP): contact monitoring only, with wake-up operation. The battery version has no relay outputs.

Does it carry analog signals (4–20 mA)?

This product is digital. For analog signals, the Wireless Analog & Digital Data Link and the EC-AIO sister board run on the same network.

What about warranty and service?

A 2-year warranty is planned; service is in Ankara. Over-the-air (OTA) firmware updates are also on the roadmap.

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